The major challenges faced by powder-based laser beam directed energy deposition are the powder efficiency and the part quality assurance. One of the main ways to quantify the quality of a printed part is its geometry. This paper aims to study the influence of gas and powder process parameters on the geometry of single deposited tracks using 316L stainless steel in powder-based laser beam directed energy deposition. The gas and powder settings are defined as the carrier and shielding gas volumetric flow rate, the powder mass flow rate, and the particle diameter. The track geometry is evaluated based on the deposition width, deposition height, area of deposition, contact angle, dilution depth, and degree of dilution. The single tracks are printed using the MiCLAD in-house hybrid directed energy deposition machine developed by the Additive Manufacturing Research Group of the Vrije Universiteit Brussel. Their geometry is evaluated by means of laser triangulation and micrographs of single-track transversal cross sections and differences in results are highlighted. The overall results show that powder mass flow rate and particle diameter range are the main parameters affecting the track's geometry and powder efficiency. The shielding and carrier gas volumetric flow rates show an effect on the geometry, but no clear tendencies can be retrieved. This highlights the presence of a complex relationship between powder mass flow rate, shielding, and carrier gas volumetric flow rate. The ratio shielding/carrier volumetric mass flow rate is revealed to be an essential factor impacting the printing process.
Author Information
Jardon, Zoé
Mechanical Dept., Vrije Universiteit Brussel, Brussels, BEEnvironmental and Applied Fluid Dynamics Dept., von Karman Institute for Fluid Dynamics, BE
Ertveldt, Julien
Mechanical Dept., Vrije Universiteit Brussel, Brussels, BE
Guillaume, Patrick
Mechanical Dept., Vrije Universiteit Brussel, Brussels, BE
Domestic orders are delivered via United Parcel Service (UPS) or United States Postal Service (USPS). Transit
times average 3 to 5 business days. Please be aware that UPS will not deliver packages to Post Office Boxes.
International orders are delivered via courier post services which can be either a postal service, courier
service, or a combination of both. Standard Service is untraceable. Please allow 4-7 weeks for delivery.
Please be aware that carriers will not deliver packages to Post Office Boxes. Because of the variability of
customs processes and procedures in different countries, ASTM International cannot guarantee transit times to
international destinations. Customs duty and taxes are the responsibility of the consignee.
Shipping & Handling charges follow the rate schedule, below:
Order Total
Shipping & Handling Fee (US Domestic)
Up to $50.00
$18.72
$50.01 to $100.00
$20.80
$100.01 to $150.00
$29.52
$150.01 to $250.00
$39.09
$250.01 to $500.00
$56.25
$500.01 to $750.00
$76.42
$750.01 to $1000.00
$93.15
$1000.01 to $1500.00
$121.27
$1500.01 to $2500.00
$158.38
$2500.01 to $4999.00
$209.04
$5000.00 to higher
FREE
Order Total
Shipping & Handling Fee (International)
Up to $50.00
$68.72
$50.01 to $100.00
$70.80
$100.01 to $150.00
$79.52
$150.01 to $250.00
$89.09
$250.01 to $500.00
$106.25
$500.01 to $750.00
$126.42
$750.01 to $1000.00
$143.15
$1000.01 to $1500.00
$171.27
$1500.01 to $2500.00
$208.38
$2500.01 to $4999.00
$259.04
$5000.00 to higher
FREE
Shipping and Handling charges are approximate. Additional charges may be incurred if your order requires multiple shipments. This does not apply to complete sets and sections.