SYMPOSIA PAPER Published: 22 September 2020
STP163120190148

A Critical Discussion on the Diffraction-Based Experimental Determination of Residual Stress in AM Parts

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As opposed to reviewing results on experimental determination of residual stress by diffraction, this paper discusses the open issues when dealing with residual stress determination in additive manufactured parts, in particular those manufactured with laser powder bed fusion techniques. Three points are addressed in detail: (a) the proper determination of the strain-free reference d 0, (b) the problem of the determination of the principal axes, and (c) the use of the correct diffraction elastic constants. It is shown that all methods to determine the strain-free reference d 0 suffer from caveats, and care must be taken in evaluating the most suitable for the problem being tackled. In addition, it is shown that, in some systems, the principal axes do correspond to the geometrical axes of the specimen, but this needs to be systematically checked, especially in the case of uni- or bidirectional hatching strategies. Finally, the need to experimentally determine the proper diffraction elastic constants is underlined, especially in the case of strongly textured specimens, which again depends on the deposition strategy.

Author Information

Mishurova, Tatiana
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Serrano-Muñoz, Itziar
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Fritsch, Tobias
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Ulbricht, Alexander
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Sprengel, Maximilian
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Evans, Alexander
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Kromm, Arne
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Madia, Mauro
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE
Bruno, Giovanni
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin, DE University of Potsdam, Institute of Physics and Astronomy, Potsdam, DE
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Details
Pages: 122–138
DOI: 10.1520/STP163120190148
ISBN-EB: 978-0-8031-7709-3
ISBN-13: 978-0-8031-7708-6