Journal Published Online: 19 March 2026
Volume 15, Issue 1

A New Approach toward Hydrogen Embrittlement Resistant Ultra-High-Strength Steel Fasteners

CODEN: MPCACD

Abstract

Hydrogen embrittlement is a major concern in the fastener and automotive industry, particularly when it comes to strength levels above 1,000 MPa. The properties of ultra-high-tensile-strength (UHT) fasteners, classified in strength grades 12.9U–17.8U, are achieved through enhanced requirements on chemical composition and an austempering process that results in a bainitic microstructure. As a result, the risk of hydrogen-induced brittle fracture from hydrogen uptake during corrosion in the field is mitigated, despite the bolts’ high strength. A novel approach proposed by the authors further enhances the bolts’ resistance to hydrogen-induced brittle fracture. This is achieved by applying a Ni plating before heat treatment, thereby modifying the metallic surface layer, which then acts as a hydrogen barrier, effectively protecting the fasteners even in environments with elevated risks of hydrogen uptake. The present investigation demonstrates that the hydrogen embrittlement resistance of these fasteners surpasses current state-of-the-art solutions.

Author Information

Schnatterer, Christian
Kamax Automotive GmbH, Homberg (Ohm), Hesse, Germany
Merschrod, Uwe
Kamax Automotive GmbH, Homberg (Ohm), Hesse, Germany
Hochgesand, Alexander
Kamax Automotive GmbH, Homberg (Ohm), Hesse, Germany
Dieterle, Horst
Kamax Automotive GmbH, Homberg (Ohm), Hesse, Germany
Pages: 9
Price: $25.00
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Details
Stock #: MPC20250062
ISSN: 2379-1365
DOI: 10.1520/MPC20250062