Journal Published Online: 07 July 2026
Volume , Issue

Classification of Cable Colors and Position Verification Using Deep Learning-Based Real-Time Image Processing

CODEN: JTEVAB

Abstract

This study presents an AI-based image processing system for detecting faulty cable soldering on printed circuit boards (PCBs)—a recurring quality concern in electronic manufacturing. The primary contribution is a dual-validation decision logic that simultaneously evaluates cable color sequence and soldering position, enabling more reliable OK/NOK (compliant/noncompliant) assessment than conventional classification-only methods. Four deep learning architectures—VGG16, ResNet-50, MobileNetV3, and YOLOv11-Cls—were trained on a custom-labeled dataset collected in an industrial pilot setting. Model performance was evaluated using accuracy, precision, recall, and F1-score metrics, and real-time feasibility was assessed with an independent test set of 212 images. Of these, Visual Geometry Group 16 (VGG16) achieved the highest accuracy (97.5 %) and perfect recall (1.00) for faulty samples and maintaining an average response time of approximately 700 ms, indicating consistent and reliable operation for real-time inspection. The results demonstrate that dual-validation deep learning-based inspection strategies can deliver robust defect detection under limited training data and low feature variability. With 97.5 % accuracy and zero false negatives for defective products, the framework demonstrates production-ready performance for industrial PCB quality control applications.

Author Information

Şimşek, Oğuzhan
Department of Electrical and Electronics Engineering, Faculty of Technology, Isparta University of Applied Sciences, Isparta, Turkey
Taşdelen, Kubilay
Department of Electrical and Electronics Engineering, Faculty of Technology, Isparta University of Applied Sciences, Isparta, Turkey
Pages: 20
Price: $25.00
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Details
Stock #: JTE20250336
ISSN: 0090-3973
DOI: 10.1520/JTE20250336